Service · /services/reconfigure-master-cases/

Reconfigure Master Cases

Manufacturer master cases broken down and rebuilt to retail-spec quantities, with new UPC, case-pack labels, and pallet builds. Built so retail accepts the load.

What master case reconfig covers

When the inbound case-pack doesn't match the retail spec.

1

Inbound break-down

Original master cases opened, units inspected for damage, components segregated by SKU and lot.

2

Retail-spec rebuild

New case-pack quantity per the retailer's routing guide. UPC, case-pack label, and country-of-origin label applied per spec.

3

Pallet build

Pallets built to the retailer's pallet height, slip-sheet, and stretch-wrap spec. ASN and BOL generated at the same station.

How a master case reconfig runs

Four steps from inbound case to retail-ready pallet.

  1. 01

    Spec confirm

    Routing guide reviewed. Pre-build sample case assembled and photographed for QA approval before the run starts.

  2. 02

    Tear-down + inspect

    Inbound master cases opened. Damaged units segregated. Components verified against the inbound packing list.

  3. 03

    Rebuild + label

    New case-pack assembled. UPC and case-pack label applied. First case photographed and sent for QA approval before scale-up.

  4. 04

    Palletize + ship

    Pallets built to retailer spec, stretch-wrapped, ASN and BOL generated. Pre-pickup audit against the routing guide before pickup.

I know I could start again. Just hire some people, do a warehouse, and just do the... It would not be inventory-based at that point. It would be services based.
Evans Richards · Supply Chain Saga · Episode 4 — "Starting over, services first"

Why brands move case reconfig to us

The chargeback you save pays for the reconfig.

1

Per-unit labor tracked.

Time-on-station per SKU logged in the WMS. Per-unit reconfig cost is auditable line by line.

2

Pre-pickup audit.

Pallet audited against the routing guide before pickup. Wrong case-pack, wrong label, wrong pallet build — fixed before pickup.

3

Photo evidence captured.

First-build photos, pallet build photos, loaded trailer photos. Audit trail is in the record, not in someone's memory.

4

Component reserve tracked.

Manufacturer SKU and retail-spec SKU tracked separately. Counts don't get confused mid-run.

Customer reviews

Honest, high integrity, super responsive.

Warehouse Republic has had an immediate positive impact on our bottom line, all while communicating quickly and professionally.
Verified customer
Easy to work with, professional, quick to respond to questions, all reasonably priced. What more are you looking for?
Verified customer
Honest, high integrity, and super responsive and proactive. Highly recommend!
Verified customer

Send us the routing guide.

Retailer spec, inbound master case spec, target build count. We come back with timing + pricing within one business day.

Get a Quote
Master Case Reconfiguration — Retail-Spec Case Packs | Warehouse Republic | Warehouse Republic